A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and an established chief in the area of air, nitrogen, energy, flow (pumps), steam boiler and lighting solutions, just lately took a daring decision which has changed the means in which its buyer – and Rand Air – will approach future hires of an analogous nature.
Working in the petrochemical sector requires important attention to element, with absolute security at all times imperative. When Rand-Air was approached by a long-standing customer on this sector for gear to clear a sulfuric acid pipeline bound for decommissioning, they approached the task at hand in an revolutionary and agile method, arising with a special solution from those previously applied.
“The challenge undertaken was uncommon by nature. Our buyer required the use of an air compressor which could perform optimally in a high-risk, volatile environment. We therefore determined that this explicit project demanded a contemporary answer – and a departure from the finest way by which it had previously been approached,” explains Rand-Air seasoned petrochemical trade sales representative Melanie Lake.
Oil-free air versus nitrogen

“Acid cannot come into contact with any moisture – whether or not it’s water or oil – due to its extreme volatility. Contaminants may cause hazardous chemical reactions and potentially even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off project. Rand-Air therefore took the decision to go together with the Class 0 oil-free compressor because of its manufacturing of high-quality, clean, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this venture, to guarantee that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a stress dew level of minus forty degrees,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this explicit customer had all the time used nitrogen to clear their pipelines. By providing the Class zero oil-free air answer, Rand-Air was able to show that this was the higher answer in this case: able to offer a more efficient answer in a shorter time, and with considerably less potential contamination or security risk.
Ultimate effectivity with multiple makes use of

The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated 5 day compressor hire, was completed in just one. This unbelievable achievement additional highlighted the operational effectivity of the oil-free compressors selected.
Following the success of the preliminary pipeline clearing, 4 extra initiatives took place through the course of the year, and one other is about for October.
“Efficiency and air purity are the rationale that this explicit compressor is the most effective and most viable resolution for clearing pipelines,” says Lake. Compressors employed by the client this yr include the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are capable of be effective over super distances. For instance, a few of the pipeline initiatives have required air to be pumped via pipelines of between 2.5 kms to 5 kms. When compressing เกจแรงดันน้ำ over this distance, strain drops – which impacts the move. It is essential that air is pumped into the tanks at under 4 Bar,” Lake explains.
Oil-free compressors have a quantity of makes use of. Customers usually solely rent them for instrumentation, fermentation and aerating containers that are commonplace makes use of for these machines.
According to Lake, the truth that these compressors may also be used in functions such as clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even capable of moving an eighty ton transformer, because of its ability to blow up industrial pillows that are then positioned underneath the heavy transformer and floated,” she remarks.
All other capabilities apart, the most compelling cause for the hire of the Class 0 oil-free compressor was due to its capability to produce clear, pure, contaminant-free dry air.
Making agility count

Rand-Air attributes its high diploma of customer success and repeat business to an around-the-clock service and robust team effort: “We have made ourselves indispensable to so many shoppers, due to our extraordinarily high requirements and substantial trade expertise. Whenever there’s a need for rental equipment, customers insist on utilizing our solutions and services – due to our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to its popularity in plenty of industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering effective solutions to customer’s operational wants.
“We are a team which works together and supports one another irrespective of the duty. Our technicians and workers are on call 24/7 to ensure customer service and assist. We will all the time be ready to go above and past for a customer, looking at their issues from contemporary angles, to find them the most effective solution possible – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
Share

Leave a Comment