Celeros Flow Technology injects new life into 40 year old SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was greater than forty years previous and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this venture, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there have been concerns that the existing pump could not be capable of ship this requirement. Nozzle loads had been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked supplier of some 20 years, for help.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a selection of seal failures over time that had damaged the stuffing box and affected operational efficiency. There had also been no maintenance interventions for many years – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to function in such harsh conditions and with no regular maintenance over such an extended time period. More importantly, it gave us confidence that a thorough overhaul may obtain the specified enchancment in efficiency, saving the customer the cost and lost production time that could be related to sourcing and installing a model new unit.”

Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to confirm that the nozzle masses would stand up to the desired temperature enhance. As a end result, the pump is now able to delivering steam at the larger temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes pressure gauge 4 นิ้ว ราคา : “We are really pleased with the end result of the SAGD pump upgrade. It has not only achieved the desired manufacturing improve for the shopper, but also offered a more sustainable and cost-effective resolution than complete pump replacement. Using modern engineering and analysis, we’ve been capable of give the prevailing pump a new lease of life and ensure it’ll proceed to perform properly for lots of more years.”

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