Eclipse Magnetics’ filter improves pump life for KleenOil India

เกจวัดแรงดันเครื่องกรองน้ำ , a producer of commercial oil filtration systems, has helped to considerably enhance the product high quality of cold rolling sheets for its steel industry client, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral twin flow know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was inadequate and vital problems were occurring with the standard of its finished merchandise.
An ECL is used throughout the metal industry to assist clean and strip the surface of the steel sheet of rolling dust by utilizing an alkaline resolution. pressure gauge น้ำมัน passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning chilly rolled metal than typical cleansing processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of protection within these circumstances, its effectiveness may be significantly decreased, resulting in contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline answer was still closely saturated with dust particles and was suffering from an unstable PH degree that combined had been resulting in important rusting during the course of resulting in scratching of the final product.
Filtramag+ presents fantastic particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t assured to solve the ferrous contamination drawback. The efficiency of the filtration is dependent upon the magnetic materials sort, dimension of the magnet, magnetic power and also the fluid circulate dynamics. A low strength magnet or minimal publicity to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is essential not only to make use of the correct product for the method in query, but the higher stage of answer protection provides further advantages, together with prolonging the lifespan of the pump as nicely as a reduction in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination in this application inside the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the nice mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic roller was not providing enough protection to the fluid in this utility, and it highlights the importance of choosing the correct technique of magnetic protection. Due to the nice particles circulating inside the alkaline solution, important rusting was being created during the ECL course of that was inflicting damage to the steel sheet. We recommended Filtramag+, a extremely effective magnetic filtration system to our client as its capability to take away even the best particles from fluids would significantly improve the issues that the business was going through. By putting in the Filtramag+, our client was immediately provided larger levels of safety in opposition to the harm that have been being brought on by the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and at all times see vital, positive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies which have decrease magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As a result of the set up, the corporate is not affected by damaged finished elements, has decreased its scrappage and waste, as well as prolonging the lifetime of the pump.
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