The UN has declared 2022 the “International Year of Glass”. This puts even more concentrate on production conditions within the energy-intensive glass business, and environment friendly applied sciences alongside the whole value chain are particularly in demand. Vacuum know-how also has a significant affect on sustainability in glass production – as a result of secure vacuum is needed in many processes. Atlas Copco specializes in providing energy-efficient, intelligent, and sustainable vacuum options to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a variety of highly efficient, intelligent vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling corporations
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their form and the final touch using vacuum expertise. The last touch includes including a customer’s logo or title. When shaping the glass, better embossing of the brand or any lettering is achieved if the trapped air between the glass mold and the precise glass has been eliminated as best as potential. With an output of 650 million jars per yr, the right vacuum system is a crucial element for the efficiency of the complete plant for Noelle + von Campe. Atlas Copco, with its application experience and expertise in supplying vacuum pumps to the glass business, knows the exact necessities of the market. They have a long historical past in partnering with glass producers. Their options and installations are made to measure for every particular person customer. This was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy financial savings with Variable Speed Drive (VSD) expertise
The use of vacuum expertise alone saves a lot of power: the identical manufacturing result is also achieved with compressed air however would devour more vitality. With its progressive motor idea for glass production, the Atlas Copco GHS VSD+ collection is one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable velocity management, the screw pumps can be adapted exactly and shortly to the respective vacuum requirement. Variable speed and the set point management offers optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in vitality prices.
Increased stability in the vacuum supply
The reduced vitality consumption isn’t the only advantage of the GHS VSD+ vacuum resolution. The whole vacuum supply at Noelle + von Campe is now more steady than earlier than. „When we alter tools or adapt our processes, for instance, the new central vacuum system continues to reliably supply our whole production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary factor for us, as a end result of the dependable, uninterrupted vacuum supply in turn has a direct effect on the quality of our finish products. And when it comes to the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional cost reductions are generated by the ES central management: „The intelligent system coordinates using the vacuum pumps with one another – this saves much more costs, also for maintenance and electrical energy. A huge advantage: the purchasers also achieve significantly faster amortization“. The ES16 central controller can monitor and management multiple GHS VSD+ vacuum pumps simultaneously. The smart management system balances and optimizes the efficiency of all machines, reducing the general energy consumption. Compared to competitor products, the intervals between maintenance are also longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the truth that the pumps are supplied in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the ending touches not only to the merchandise but additionally to the manufacturing course of. This is the place Atlas Copco’s in depth experience in working with glass producers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it have been, a one-stop store for glass producers – from the pump to the connection techniques. And so, on pressure gauge น้ำ , Noelle + von Campe will get more for much less: more vacuum, more control and extra stability for less power consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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