The UN has declared 2022 the “International Year of Glass”. This puts even more focus on manufacturing situations within the energy-intensive glass business, and environment friendly applied sciences along the whole value chain are significantly in demand. Vacuum technology additionally has a serious affect on sustainability in glass manufacturing – as a result of secure vacuum is required in many processes. Atlas Copco specializes in providing energy-efficient, intelligent, and sustainable vacuum solutions to manufacturers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a variety of highly environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling firms
Noelle + von Campe produces individual glass packaging for bottling firms. The individualized bottles and jars are given their form and the ultimate contact utilizing vacuum know-how. The final touch consists of including a customer’s emblem or name. When shaping the glass, better embossing of the logo or any lettering is achieved if the trapped air between the glass mildew and the precise glass has been eliminated as finest as potential. With an output of 650 million jars per 12 months, the right vacuum system is a crucial factor for the effectivity of the whole plant for Noelle + von Campe. Atlas Copco, with its application experience and experience in supplying vacuum pumps to the glass business, knows the exact necessities of the market. They have a protracted history in partnering with glass producers. Their options and installations are made to measure for each individual buyer. This was one of the reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy savings with Variable Speed Drive (VSD) expertise
The use of vacuum know-how alone saves lots of vitality: the identical production outcome may be achieved with compressed air but would eat extra energy. With its revolutionary motor idea for glass manufacturing, the Atlas Copco GHS VSD+ series is doubtless certainly one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable speed control, the screw pumps could be tailored precisely and shortly to the respective vacuum requirement. Variable velocity and the set point control offers optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved round 27% in energy costs.
Increased stability within the vacuum provide
The decreased vitality consumption isn’t the one advantage of the GHS VSD+ vacuum solution. The entire vacuum supply at Noelle + von Campe is now more steady than before. „When we change instruments or adapt our processes, for example, the new central vacuum system continues to reliably supply our entire production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential issue for us, as a result of the dependable, uninterrupted vacuum supply in flip has a direct impact on the standard of our finish merchandise. And in terms of the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional value reductions are generated by the ES central control: „The clever system coordinates the use of the vacuum pumps with each other – this saves much more prices, also for upkeep and electricity. A huge benefit: the shoppers additionally achieve significantly quicker amortization“. เกจวัดแรงดัน250bar can monitor and control multiple GHS VSD+ vacuum pumps concurrently. The good control system balances and optimizes the performance of all machines, reducing the general energy consumption. Compared to competitor products, the intervals between upkeep are additionally longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the truth that the pumps are equipped in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump sequence thus put the ending touches not solely to the products but in addition to the manufacturing course of. This is the place Atlas Copco’s intensive experience in working with glass manufacturers pays off. That is why Atlas Copco additionally custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it had been, a one-stop store for glass producers – from the pump to the connection techniques. And so, on balance, Noelle + von Campe gets extra for much less: more vacuum, extra control and extra stability for much less power consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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