SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the next technology of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading trade truthful for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market leadership in the subject of clever and revolutionary solutions.
The identical applies to the other commerce fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one certainly one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently developing its digital products and services with ambition and keenness. The pump manufacturer combines its digital solutions with the normal pump enterprise to provide its prospects extra time for the necessities, scale back prices and simplify processes.
At the world fair for environmental applied sciences on the end of May, international commerce guests will experience the premiere of a totally automated resolution with integrated Industry four.zero options. The current premium model range SCT AutoAdjust offers revolutionary improvements within the space of progressive cavity pumps. Wrenches and so forth. at the moment are a factor of the past when it comes to upkeep. One click from a remote location and the stator is back in high shape. The vary, which was developed on the idea of customer necessities, makes maintenance work a lot simpler and subsequently helps to save tons of time and costs. Retensioning ensures fixed pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is elevated and upkeep times are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are additionally significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that maintenance may be easily performed by one person. Suction or stress traces no longer must be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate fee is reduced as a end result of put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the need for any special tools. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the control room by way of analogue signal traces or digitally via various fieldbus methods. Quick entry on web site at the pump can be achieved through a management panel or through Bluetooth utilizing an app for Android and Apple tablets which are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, providers and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be used for process optimization. All collected information is saved reliably and securely within the cloud. The real-time knowledge from the monitoring service provide feedback on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep instructions based on the working hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive upkeep forecasting and identification of abnormal conditions. By combining different sensor data, rules may be created to set off alarms. For example, a decreased move price at elevated pump velocity compared to the pump’s individual calibration curve would point out pump wear. This means that if unintentional process adjustments are displayed, measures can be taken at an early stage. pressure gauge of all collected pump information additionally allows SEEPEX to make extra correct life cycle predictions for each pump kind primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system resolution that mixes the advantages of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed as much as a thousand meters to its destination using pulses of compressed air within the pipes. For disposal firms, this various to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive mixture of progressive cavity pump, further polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system resolution comes within the type of a package unit, which contains the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. This pump can be linked to the Connected Services of SEEPEX as an growth.
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