SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the following era of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading commerce truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as once more demonstrates its market management in the area of intelligent and progressive solutions.
The identical applies to the opposite trade honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in phrases of its technical design the only one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently creating its digital services and products with ambition and keenness. The pump manufacturer combines its digital options with the normal pump business to provide its customers extra time for the necessities, cut back prices and simplify processes.
At the world fair for environmental applied sciences at the end of May, international trade visitors will experience the premiere of a fully automated resolution with integrated Industry 4.0 features. The current premium model vary SCT AutoAdjust provides revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. are actually a factor of the past in relation to maintenance. One click on from a distant location and the stator is again in high form. The range, which was developed on the premise of buyer necessities, makes upkeep work a lot easier and subsequently helps to save tons of time and prices. Retensioning ensures constant pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is increased and upkeep occasions are decreased to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are also significantly reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that upkeep can be easily performed by one individual. Suction or stress lines now not have to be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate fee is reduced due to wear and tear. The newest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the need for any particular tools. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the control room through analogue signal traces or digitally through varied fieldbus techniques. Quick entry on website on the pump may be achieved by way of a management panel or via Bluetooth utilizing an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, services and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows focused evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely within the cloud. The real-time data from the monitoring service present suggestions on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the operating and maintenance instructions primarily based on the working hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical data to enable predictive upkeep forecasting and identification of abnormal circumstances. By combining totally different sensor knowledge, guidelines could be created to trigger alarms. For example, a reduced flow rate at increased pump velocity compared to the pump’s particular person calibration curve would indicate pump wear. This implies that if unintentional course of modifications are displayed, measures can be taken at an early stage. เกจวัดแรงดันออกซิเจน of all collected pump knowledge additionally enables SEEPEX to make more accurate life cycle predictions for each pump sort based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its customized system answer that mixes the advantages of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed as a lot as 1000 meters to its vacation spot using pulses of compressed air in the pipes. For disposal companies, this alternative to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive mixture of progressive cavity pump, additional polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes within the type of a package deal unit, which contains the pump, the devoted management logic, as properly as the polymer and, if desired, the compressed air components. This pump can be connected to the Connected Services of SEEPEX as an expansion.
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