A twenty-fold increase in manufacturing was the aim of the Croatian car cosmetics firm Alfa Car. To achieve this, the entire manufacturing cycle, housed in a model new production plant, was automated. Festo equipped a whole answer for greater than 200 course of valves – including venture management.
A number of completely different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automotive beauty products. This requires complicated course of automation solutions. The Croatian automotive cosmetics company Alfa Car has taken a giant step into the long run: whereas constructing a brand new manufacturing plant, the complete production cycle was totally automated, from the raw materials to the bottling line for the completed products. One point of focus was the seamless automation of the method valves.
A variety of completely different substances are saved, transported, blended and bottled in the manufacturing plant.
Customised complete solution
To handle the problem, the corporate labored along with the system integrator Arp Lučko and Festo. It would be Festo’s function to challenge manage the automation of the process valves. To guarantee fast integration into the brand new system and maximum reliability sooner or later manufacturing process, customised complete solutions were provided that cover the whole vary, from the process valve items to the valve terminals. When choosing the required parts, explicit attention had to be paid to the possibly explosive surroundings.
Reliability counts
The communication between a lot of totally different automated ball valves and the model new plant’s higher-level management system was additionally decisive for optimum process automation. This requirement was met by a dependable resolution with six valve terminals kind VTUG with PROFINET bus connection. เกจวัดแรงดันco2 than 200 ball valves from completely different producers can be absolutely automated in this way. Using a single source for the ball valve answer took the pressure off both Alfa Car and Arp Lučko when it came to designing and putting in the new system. The extensive coordination of the varied process valve suppliers, which Festo dealt with as part of its project administration temporary, also made the project easier.
Automated course of valves guarantee dependable distribution of the substances in the various course of steps.
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