SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the following technology of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading commerce honest for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market management within the field of clever and progressive solutions.
The similar applies to the opposite commerce truthful presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital services and products with ambition and fervour. The pump producer combines its digital solutions with the traditional pump business to provide its customers extra time for the essentials, reduce costs and simplify processes.
At the world honest for environmental technologies on the end of May, worldwide commerce visitors will expertise the premiere of a completely automated answer with integrated Industry 4.zero features. The current premium model vary SCT AutoAdjust offers revolutionary innovations in the space of progressive cavity pumps. Wrenches and so forth. are now a factor of the previous in relation to upkeep. One click from a distant location and the stator is again in high form. The range, which was developed on the premise of buyer requirements, makes upkeep work much simpler and therefore helps to keep away from wasting time and prices. Retensioning ensures constant pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and upkeep occasions are lowered to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are also considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that maintenance can be easily carried out by one individual. Suction or strain lines not must be removed. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move price is decreased due to put on and tear. The newest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the necessity for any particular instruments. The new SCT AutoAdjust generation allows the stator to be retensioned both conveniently from the control room through analogue sign lines or digitally by way of numerous fieldbus techniques. Quick access on site on the pump could be achieved via a management panel or through Bluetooth utilizing an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, services and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be utilized for course of optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service provide suggestions on put on and tear or indicate that spare elements are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the operating and upkeep directions based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical knowledge to enable predictive upkeep forecasting and identification of irregular conditions. By combining totally different sensor knowledge, rules could be created to set off alarms. For instance, a lowered circulate price at increased pump speed compared to the pump’s individual calibration curve would point out pump put on. This signifies that if unintentional process adjustments are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump knowledge additionally enables SEEPEX to make extra correct life cycle predictions for every pump sort primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system resolution that mixes some nice benefits of two pump technologies to move highly dewatered sludge over lengthy distances in a very energy-efficient method. เกจวัดไนโตรเจนราคา compressed into plugs could be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal corporations, this alternative to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, further polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes in the form of a package unit, which accommodates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air components. This pump may additionally be linked to the Connected Services of SEEPEX as an growth.
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