SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the next era of pumps. The industry leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main trade truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once once more demonstrates its market leadership within the area of intelligent and innovative solutions.
The same applies to the other trade fair shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in phrases of its technical design the one one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital services with ambition and keenness. The pump producer combines its digital solutions with the normal pump enterprise to give its clients extra time for the essentials, cut back costs and simplify processes.
At the world truthful for environmental applied sciences at the finish of May, international trade visitors will expertise the premiere of a completely automated resolution with built-in Industry 4.0 options. The present premium model vary SCT AutoAdjust presents revolutionary innovations within the space of progressive cavity pumps. Wrenches and so forth. at the moment are a factor of the previous in phrases of upkeep. One click from a remote location and the stator is again in top form. The vary, which was developed on the premise of buyer requirements, makes maintenance work a lot simpler and subsequently helps to avoid wasting time and prices. Retensioning ensures fixed pumping capacity and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is increased and upkeep instances are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep may be simply carried out by one person. Suction or strain strains now not need to be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate price is lowered as a outcome of wear and tear. The newest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the management room via analogue signal strains or digitally by way of various fieldbus systems. Quick access on website at the pump could be achieved via a management panel or by way of Bluetooth utilizing an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between good pumps, services and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. เครื่องมือที่ใช้วัดความดัน enables focused evaluations and analyses that can be used for process optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time data from the monitoring service present feedback on wear and tear or indicate that spare parts are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the operating and upkeep directions based mostly on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic information to allow predictive maintenance forecasting and identification of irregular circumstances. By combining totally different sensor data, rules could be created to set off alarms. For instance, a decreased move price at increased pump pace in comparability with the pump’s particular person calibration curve would point out pump put on. This implies that if unintentional course of adjustments are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump data also permits SEEPEX to make extra correct life cycle predictions for each pump type based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system answer that combines some nice advantages of two pump applied sciences to transport extremely dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as much as one thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal companies, this different to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes in the form of a bundle unit, which contains the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air elements. This pump can additionally be connected to the Connected Services of SEEPEX as an enlargement.
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